The full form of PLC is Programmable Logic Controller. As the name suggests, it refers to a programmable computing device used to manage electromechanical processes. Interestingly, a PLC is also sometimes referred to as an industrial PC ultimately signifies its primary function of working as a specialized industrial computing machine. Moreover, PLCs are actually the successors of relay logic systems.
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Types of PLC
PLCs are divided into two main types including:
1. Compact PLC:
- In a compact PLC, there exist multiple modules within a single case.
- Since the total number of external I/O cards and I/O modules is fixed, a compact PLC lacks the capacity to increase the modules as and when required.
2. Modular PLC
- This type of PLC allows multiple expansions using modules.
- Users can easily add more I/O components that operate separately from others.
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PLC Components
Every PLC consists of a few essential components such as:
- Rack: A PLC rack is used to connect three sections including the CPU, the I/0 modules, and the power source.
- Power supply: The power supply converts AC into DC which is later used by the CPU and the I/O components.
- I/O Modules: These Input Output modules act as messengers between the CPU and other process control devices.
- Programming device: The programming device in a PLC is usually a PC or Console. I/O modules send input signals into the CPU where the output signals are created.
- Memory and storage: ROM acts as the storage space for system data, drivers, input and output data, and application programs.
Applications of PLC
PLCs are used for a wide range of applications such as:
- Fault or error detection
- Conveyor belt systems
- Escalator and elevator
- Car washing system
- Traffic control system
- Detection and alarm when a fire occurs
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What are the Advantages of PLCs?
The advantages of PLCs include:
- PLC components do not require complex wiring since the logic control is implemented by the software only.
- Since it is microprocessor-based, PLC runs faster than common relay logic control systems.
- PLCs are specifically engineered to withstand harsh conditions such as extreme cold, heat, dust, and humid conditions.
- It frees users from the hassle of traditional hard-wired logic control systems.
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